Expert Woodworking
by Lon Schleining
949-525-2448
lon@woodbender.com
Residential - Marine
Commercial
How the Railings Were Made:
There is actually a section of railing buried in a sea of clamps.
It takes a clamp or two to bend railings like you see above. First I make a pattern of the curve. Then I build a jig (the plywood and the 2X4 uprights). Then I cut the wood into thin strips, spread glue between each layer, bend, clamp in place, all in one operation. When the glue cures, I plane and sand the excess glue, round all the sharp corners, cut a slot for the glass and then the section of railing is ready for installation. On the site, I cut the ends to fit other railing pieces, bolt the railing sections together, and sand some more. Once the railing is in place, I apply a tung oil finish wet sanding to smoothe the railing even more ...
and that's all there is to it.